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by BOB DORAN
IF YOU DRIVE OUT TO THE FAMILY RANCH IN FERNDALE WITH Bob Laffranchi
(In photo below left), you'll learn a lot about his past and his family.
He'll show you his grandfather's farm and talk your ear off about
his own love of the land that brought him back to the Humboldt
County dairy industry in the early 1980s after a decade of teaching.
Then he'll point to the herd of cows -- hundreds
of tan Jerseys gazing at you with big, soulful eyes, contentedly
munching grass in the pasture. That love of the land and cows
has a lot to do with why Laffranchi is now making organic cheese,
along with his already successful line of premium commercial
cheddars and jacks, at his cheese factory in Loleta. Laffranchi,
in fact, is a pioneer of sorts. He has the distinction of being
the first in California to produce certified organic cheese.
"I tell people, if you
decide to go organic, you must believe in the concept,"
said Laffranchi, who owns and operates the Loleta Cheese Factory
with his wife, Carol. (In
color photo at top)
With increased documentation
requirements, stringent regimens for cleaning and sanitizing
equipment and premium prices for organically certified milk,
making organic cheese can be a big headache. He is required to
double rinse all of the cheesemaking equipment with organic certified
sanitizers again. He makes sure the truck driver who delivers
the milk faithfully documents every stop on his trip from dairy
to factory. He constantly measures the temperature of the milk
and documents the exact amount of cheese the liquid milk volume
should produce.
But for Laffranchi, who began
making organic cheese five years ago for a creamery in the Bay
Area and just last year launched his own Loleta brand organic,
the hassle is worth it -- because of the cows.
"I like cows. I like working
with them and I like walking through a group of them and knowing
they've been treated right."
As to the factory's reputation
for high quality, Laffranchi is justifiably proud.
"I wouldn't trade my cheese
for any other cheese out there," he said. "People walk
in, look at our cheese being made and taste it there. They have
a sense of where their food comes from and they like that."
Visitors can watch at the plate-glass
window as workers supervise the transformation from milk to curds,
waiting for the enzymes -- called rennets -- that curdle the
milk to complete their work. Then the curds are taken out and
pressed into blocks of cheese and set aside for aging. Have any
questions? There's always someone on hand to explain the entire
process, which is still so old-fashioned you'll even understand
what they're saying.
Supervising the transformation
from milk to curds,
before the curds are pressed into blocks.
Visitors to the factory can
watch the cheesemaking
through a plat-glass window.
If you still have doubts about
the integrity of the procedure, you can always walk over to the
display case and have a sample -- the sharp bite of aged Fontina,
the dusky cream of smoked salmon cheddar or the rich, hearty
taste of Havarti with dill.
Laffranchi said the small size
of the factory gives him the flexibility to work at the cheese's
pace, which is critical in the production of premium cheese.
The factory can make batches of cheese as small as 600 pounds,
whereas large-scale operations usually make cheese in 6,000-pound
batches.
"In big factories,"
Laffranchi said, "you have to be on time," regardless
of whether the cheese in the vat has had enough time to reach
its optimal flavor. He said that if the rennets are taking bit
more time than expected to do their work, the Loleta factory
can wait. Conversely, if they're working fast, they speed up.
The cheese is the boss, he said.
The commitment to labor-intensive,
hand-made quality made the decision to add organic cheeses to
the Loleta production line easier, Laffranchi said.
There are also issues particular
to the rennets used in organic cheese that make it difficult
to produce in an industrial setting. Traditionally, cheese was
fermented using calf rennet, which is extracted from the stomach
linings of young cows. That would in theory be organic, but because
"a large percentage of organic consumers are vegetarian,
it is not a practical option," Laffranchi said. A logical
alternative would be chymax, a rennet produced by genetically
modified bacteria. However, while chymax is vegetarian, it isn't
organic.
That leaves mucor miehei, sometimes called
vegetable rennet. Mucor miehei is an enzyme produced by naturally
occurring bacteria, both organic and vegetarian. The only problem
is that the enzyme can be a little bit ticklish to deal with.
Laffranchi said it does not always break down in the cheese and
sometimes left a bitter flavor, especially in sharp cheeses that
must be aged longer. The only solution is to carefully shepherd
the cheese through the production process, making sure the enzyme
reaches the point where it provides the best flavor. And that
means time.
"We've aged out some of
our sharp organic cheddar using vegetable rennet and they are
outstanding because of the detail we use. We only put in the
exact amount of rennet needed to do the job and the cultures
we use are slow." The result, Laffranchi said, "is
a creamier texture and a much cleaner flavor."
How did Laffranchi get started
in the organic movement?
Five years ago the demand for
organic whole milk, which costs considerably more than conventional
to produce, was not big enough to absorb all the milk produced
by the Petaluma-based Strauss Family Creamery, owned by Vivien
Strauss and her brother, Albert. At the time, they were selling
the extra milk at a loss by marketing it along with conventional
milk. That's when they turned to the Loleta Cheese for help.
They chose Laffranchi because of his established commitment to
producing high-quality cheese.
Vivien Strauss says organic
farming is about responsibility.
"It's being responsible
to the land," she said in a telephone interview from Petaluma.
That means lowering the number of cows per acre of pasture so
that the land doesn't erode, and not adding chemicals to the
environment. She said that while most dairies don't use very
much pesticides or fertilizers, the feed that cows eat is grown
using large amounts of chemicals and could even be genetically
modified.
At Strauss Family, grass from the pasture
is supplemented with organic grain and silage and a fermented
mix of vegetables. Again, all feed for an organic dairy must
have a paper trail to certify its authenticity.
 isn't limited to the
relationship between the farmer and the land. It also means being
responsible to people, she said. One way the Strauss dairy protects
consumers is by not using antibiotics.
"There are something like
30 antibiotics which have been approved for use in dairies,"
she said. By concentrating on preventative health, her dairy
has found they can avoid most antibiotics. "Promote the
health of the cow and she won't get infections as easily,"
Vivien said.
Some day Laffranchi hopes to
be able to use local organic milk to produce his line of organic
cheeses. Today that's not possible -- there aren't any organic
dairies in Humboldt County -- but that's about to change.
Dave Petersen, who runs a dairy
in Loleta, said he is just two months away from being certified
organic.
"I initiated the conversion
in October of 1999," he told the Journal last week.
Petersen said that his style
of dairy farming, like Laffranchi's style of making cheese, is
more compatible with organic methods.
"We were doing a lot of
it already," he said. He'd never used commercial fertilizers
and had only used herbicides on the fencelines surrounding his
pastures.
"The major part of the
change has been paperwork and antibiotics. I'm doing it for the
higher prices, but it's also basically how my grandparents did
it."
While tradition is important
to Petersen, it's more than just preserving his grandfather's
farming techniques. He sees organic farming as a way to preserve
his family farm. With just 100 cows, his dairy is too small an
operation for today's farming economy.
"I'm 55 years old and if
I didn't go organic, the farm would be gone in 10 years. Hopefully,
this way when I retire, the dairy will remain viable."
It's a trend that may be catching
on. Humboldt County has many small dairies using primarily traditional
methods that have trouble competing with large industrial dairy
farms in the Central Valley.
"When I first jumped at
going organic, I got about nine months of negative feedback from
the dairy community around here. But that's changing," Petersen
said. "I think it's coming around because the price of milk
is so low. If farmers can't make a living, they'll have to leave
the land."
For Petersen, all that remains
for his conversion to organic is to put organic feed in his grain
tanks and have the certification inspection.
With higher costs, regulation
and uncertainty, Petersen warned that organic milk production
"is not for everyone."
Laffranchi agrees. And although
their own dairy is not organic at this time, he listed several
reasons why it's still a good idea -- and the wave of the future.
"It encourages people to
think out of the box," he said. "Health issues for
cows do not go away, but a lot of the tools of conventional farming
do, so you have to find ways to prevent disease. Your husbandry
skills have to be better. You can't use commercial fertilizer,
so you have to learn to use manure."
For both dairies and cheese
manufacturers, organic is definitely a growth industry. Ten years
ago, Laffranchi said, you had to go to a natural food store to
find any organic dairy products.
"Today that's changed.
We have excellent placement at Ray's and other independent food
stores in the area. (Murphy's, Co-op, Wildberries and Eureka
Natural Foods). The organic customer is no longer limited in
where they can find organic products."
And consumers are becoming more
interested in organic products, he said.
"The discussion in the
media about what organic means has helped," Laffranchi said,
but the real reason is because of a growing sophistication in
consumer tastes.
"We're following where
the wine industry has gone. Once upon a time, people who wanted
wine would get a bottle with a screwcap. Now you walk into a
restaurant and see people drinking a good merlot. I think we'll
find people who can enjoy an organic brie, Camembert or asiago.
Right now people want sharp cheddar cheese. In 20 years they
will hopefully be looking for a sharp gouda as well."
Much of that growth will come
from production facilities like his, he predicted.
"The strength of organic
cheeses will come from small manufacturers," Laffranchi
said, because of their flexibility. And Loleta Cheese is banking
on the trends toward higher quality and toward organic to continue.
"In 10 years, if we do
our job well, our company will look very different than it does
today."
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